The aircraft component structural supplier SME Aerospace approached MAPAL Malaysia with the request for an improved machining time for a titanium part. The latest generation of titanium tools and an improved machining strategy made it possible to achieve a time saving of over three hours per part.

In Coimbatore, the headquarters of MAPAL India, the company recently opened a "Green Field Facility". The new company premises set standards in the areas of production, technology and sustainability.

MAPAL extends the long-standing partnership with Edeco Tool.

In addition to drive systems and components, fluid technology is one of the most important supplier sectors for all industrial production. Going forward, MAPAL will manage this important area as an independent market segment.

During boring processes with large depths or unstable machining conditions, vibration often occurs. This vibration degrades the quality of the bore and has a negative effect on the life of the tool.

Whether they’re producing turbochargers, steering knuckles or cylinder blocks, customers can mill their cast and steel parts considerably more cost-effectively with the radial insert milling programme from MAPAL than with the previously available solutions. Since the product launch in 2018, there have been a large number of measurable successes resulting from the use of the tools in the series production.

The optimal and longest-possible use of tools represents a vital cost factor for machining companies. But compromises are often necessary – particularly in series production and as part of automated processes. Tools with a defined tool life are replaced as soon as the specified tool life has come to an end. In many cases, though, the tool has not truly reached the end of its tool life and replacement is not yet necessary. However, companies play it safe to avoid quality issues and the risk of producing items that later need to be rejected.

If the weight of PCD tools is reduced, as a rule significantly higher cutting data can be used. Along with design freedom, the possibility of weight optimisation is one of the crucial advantages offered by 3D printing. Due to the specially developed structures inside the tool, which cannot be manufactured conventionally, the weight can be reduced significantly.